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Hydraulic lash adjusters

One adjuster per valve. Millions per programme. Made here

A hydraulic lash adjuster is a small precision hydraulic cylinder that keeps a valve train at zero clearance for the life of the engine. Anicon makes them in production, on a process chain built for the volumes an engine programme runs at.

16per engineOn a sixteen valve four cylinder, one adjuster on every valve
µmfitPlunger to bore clearance, and it sets the leak-down rate
100%Leak-down tested, every part, in test oil at temperature
1clampingBody and plunger turned and milled without a second setup

Why an adjuster is not just a turned part

A hydraulic cylinder that has to work for two hundred million cycles

The clearance between the plunger and the bore is a few microns, and it is not a tolerance chosen for its own sake. It is the leak-down rate. Too tight and the adjuster pumps up and holds the valve off its seat; too loose and it collapses under the lift. Everything about how the part is made follows from that one fit.

Valve train work already runs here
Rocker arm assemblies of around thirty-six components are built and despatched direct on line. The adjuster sits in the same valve train, often in the same assembly, and is quoted in the same conversation.
The finishing is on site
Bores are honed and plungers superfinished here, and each plunger is matched to its bore by class. The fit that decides the part is never left to a subcontractor’s certificate.
Every part is tested
Leak-down is measured on every adjuster, not sampled. A part that has not been through the rig does not leave. Cleanliness is controlled because the check valve is the first thing a particle finds.
The programme scale is the point
Bar turning, induction and case hardening, air gauging of volume bores, selective assembly and 100% test are what the plant is organised around. That is a process chain for millions of parts, not thousands.

Inside the part

What is in it, and what each piece is for

Pivot headthe roller finger follower sits on itPlungercase hardened, superfinished on the outsideLow pressure reservoiroil held inside the plungerPlunger to bore clearancea few microns, the leak-down pathCheck valveball, spring and retainerHigh pressure chambersealed on the lift, the rigid linkPlunger springtakes the lash up on base circleBodythe bore is what the plunger is matched toOil feedfrom the head galleryValve train loadarrives here on every liftNOT TO SCALE · THE CLEARANCE IS EXAGGERATED SO IT CAN BE SEEN
An end pivot adjuster, cut through. Oil in amber. The clearance is exaggerated so it can be seen; in the metal it is a few microns

Go deeper

Four pages to read before the drawing is sent

How it works

The three states in every cam revolution: refill on the base circle, a rigid link on the lift, and controlled leak-down that is taken up again.

Read

Types

Direct acting bucket, end pivot element, pushrod lifter and rocker integrated. Where each sits and what it asks of the adjuster.

Read

What decides the part

The fit, the leak-down rate, the finish, the case, the seat and the cleanliness, and the instrument that proves each one.

Read

Manufacturing at volume

Bar to tested part in eight steps, and why the chain holds at programme volume rather than at sample volume.

Read
01BarCase hardening steel,certified by the mill02Turn and millBody and plunger in oneclamping, oil holes drilled03Heat treatCase hardened, coresleft tough04FinishBore honed, plungersuperfinished to size05MatchPlunger to bore by class,air gauged, every one06CleanWashed to spec, becausethe check valve demands it07AssembleCheck valve, springs,retainer, in a clean cell08TestLeak-down, 100%,in test oil at temperatureBAR STOCKTESTED PART, PACKED
Bar stock to a tested, packed adjuster

Send the drawing

A clear answer inside a working day

A 2D or 3D file, the quantity and the date you need it. You will get a considered reply within one working day, including the reply that we are not the right shop for the part, which is worth knowing early. A mutual NDA is issued first on request.